010203
Industrial induction heater yesimbi bar billet kudziyisa, tsvimbo inopisa yekugadzira muchina
rondedzero yechigadzirwa
1. Core Functionality
Kudziyisa Kwepamusoro-Kushanda : Kukurumidza kupisa simbi dzesimbi (ø20-200mm) uye tsvimbo kusvika 1200°C mukati memasekondi ekuumba/kupisa kuumba.
Precision Temperature Control: PID-inodzorwa ± 10°C kufanana, inokodzera carbon/alloy simbi kuomesa uye kupisa.
2. Madiro Akakosha
Simba Range: 160-200kW (380V/50-60Hz), yakagadzirirwa 24/7 inoramba ichishanda.
Frequency Kugadziridzwa: Dual-modhi 1-30kHz yekukwenenzverwa kudzika kwekupinda mumatanda matete kana mabhiriji akakora.
Kutonhodza System: Yakavharwa-loop kutonhora kwemvura (≥25L/min) nekudzivirira kwekupisa.
3. Industrial Applications
Kugadzira Kupisa: Pre-inopisa simbi mabara ekugumburisa kufoja, extrusion, uye CNC machining.
Motokari/Michina: Inogadzirisa maekisi, mabhaudhi, uye zvinhu zvehydraulic zvine CE/ISO-yakasimbiswa chengetedzo.
4. Customization & Yakajairika kushandiswa
Modular Dhizaini: yakasarudzika coil saizi yeakasiyana workpiece zviyero.
Application scope
Yakajairika Kushandisa Nyaya: Mafekitori ekugadzira simbi, zvidyarwa zvekugadzira, uye vatengesi vechikamu chemotokari
1. Steel Bar Billet Pre-Heating
Kugadzirira Kugadzirira: Inokurumidza kupisa mabheti esimbi (ø20-200mm) kusvika 800-1200 ° C kune anozotevera ekugadzira kana extrusion maitiro.
Uniform Heating : Inova nechokwadi chekusagadzikana kwekushisa (± 10 ° C) kwekabhoni / alloy simbi mabheti, kuderedza kushushikana kwemukati.
2. Tsvimbo Inopisa Kugadzira & Kushungurudza Kugadzira
Kugumbuka Forging: Kunyatsopisa tsvimbo kunopera kweflange / bhaudhi kuumba mumotokari uye muchina zvikamu.
Kuenderera Kunogadzirisa: Inotsigira 24/7 mashandiro epamusoro-vhoriyamu kugadzirwa kwe hydraulic rods uye shafts.
3. Gear & Chainwheel Manufacturing
Gear Blank Heating: Inopisa magiya mabheji kusvika kune yakakwana yekubira tembiricha (1000-1150 ° C) kuitira kunyatsodhinda.
Sprocket Hardening: Localized induction kuomeswa kwemazino echeni wheel kusimudzira kuramba kupfeka.
4. Industrial Maintenance & Gadzirisa
Metal Kujoinha: Inopisa simbi mbariro/mabhidhiri ewelding kana brazing mupombi uye maapplication ekuvaka.
Stress Relief: Post-weld kupisa kurapwa kubvisa kusarira kushushikana muzvikamu zvakakosha.
Typical Industries:
• Motokari (maekisi, magiya)
• Kuchera (macheni ekutakura, zvidimbu zvekupwanya)
• Heavy machines (hydraulic rods, bearings).
Ongorora: Customizable simba (15-200kW) uye coil dhizaini yeakasiyana workpiece zviyero
Kugadzirisa uye Kuita
1. Core Configuration
Simba System:
Kupinza: 380V±10%/50-60Hz, 3-chikamu, inoenderana nemaindasitiri magidhi.
Yakayerwa Simba: 160-200kW (inochinjika kune billet / tsvimbo saizi).
Kakawanda: Dual-modhi 1-30kHz (otomatiki kugadzirisa kudzika kwekupinda).
Heating Coils:
Multi-turn mhangura coils (ID 50-600mm), mvura-yakatonhorera 24/7 kushanda.
Kurumidza kushandura dhizaini yekuchinjika billet / tsvimbo kugadzirisa.
Cooling System:
Yakavharwa-loop kutonhora kwemvura (≥25L/min @ 0.3MPa) nekudzivirira kwekupisa.
2. Performance Metrics
Tembiricha Range: 800-1250°C (PID-inodzorwa ± 10°C kufanana).
Speed Kupisa:
Mabhiridha (ø100mm): 15-30 sec kusvika 1100°C.
Tsvimbo (ø50mm): 5-10 sec yekuguma kugumbuka kwekugadzira.
Kunyatsogona: ≥90% shanduko yesimba (IGBT-based inverter tekinoroji).
Duty Cycle: 100% inoramba ichishanda.
3. Automation & Control
HMI Interface: 10" touchscreen ine preset zvirongwa zvegiya / cheni mavhiri.
Kubatanidzwa: RS485/Modbus TCP yePLC/robotic arm synchronization.
Kuchengeteka: CE-yakasimbiswa nekumisikidza kumira uye overcurrent kudzivirira.
4. Material Compatibility
Mhando dzeSimbi: Carbon simbi (C45), alloy simbi (42CrMo), simbi isina tsvina.
Zvido zvehunyanzvi
Industrial Induction Heater yeSimbi Bar Billet Heating & Tsvimbo Inopisa Kugadzira - Tekinoroji Madiro
1. Simba & Magetsi Parameters
Kupinza Voltage: 380V±10%, 3-chikamu, 50/60Hz
Yakayerwa Simba: 15-200kW (inochinjika kune akasiyana billet saizi)
Frequency Range: 1-30kHz (otomatiki kugadzirisa kudzika kwakaringana kwekupinda)
Simba Kubudirira: ≥90% (GBT-based inverter tekinoroji)
2. Kupisa Performance
Tembiricha Range: 800-1250 ° C (PID-inodzorwa ± 10 ° C kufanana)
Speed Kupisa:
Mabhiridha (ø100mm): 15-30 sec kusvika 1100°C
Tsvimbo (ø50mm): 5-10 sec yekuguma kugumbuka kwekugadzira
Max Workpiece Saizi:
Diameter: 20-600mm (tsika coil dhizaini)
Kureba: Kusvikira ku6m (yekuenderera mberi kwekugadzirisa)
3. Kutonhodza & Kusimba
Kutonhodza System: Yakavharwa-loop kutonhora kwemvura (≥25L/min @ 0.3MPa)
Duty Cycle: 100% inoramba ichishanda
Dziviriro: Overcurrent / overvoltage / overheating kuchengetedza
4. Mechanical & Compliance
Coil Material: Yakakwira-kuchena mhangura, yakanyoroveswa nemvura
Certification: CE, ISO, RoHS inoenderana
Kurema: 7.3kg (inotakurika mhando) kusvika 1200kg (maindasitiri masisitimu)
5. Automation & Control
Interface: 10" touchscreen ine preset zvirongwa
Kubatanidzwa: RS485 / Modbus TCP yePLC yekubatanidza
Zvishandiso: Kugadzira pre-kudziya, kuomesa giya, kugadzira tsvimbo
Ongorora: Zvinotsanangurwa zvinosiyana zvichibva pane zvakagadziridzwa zvinodiwa zvebillet/rod dimensions.
Main components:
