Muchina wekupisa unopisa wekutakura kuisirwa, kutakura-sleeve, kubereka-axle kuisirwa
rondedzero yechigadzirwa
Iyi indasitiri induction yekudziya muchina inogadzirwa kuti inyatso kupisa inokodzera zvikumbiro mukubereka, sleeve, uye axle kuisirwa mumaindasitiri anorema. Ichishandisa tekinoroji yemagetsi induction tekinoroji, inopa nekukurumidza, inodzorwa kudziyisa (kusvika 1200 ° C) neyakafanana tembiricha kugovera kuti ive nechokwadi chekupindira-chakakodzera kusangana uku uchidzivirira kupisa kukuvadza kune zvikamu. Iyo sisitimu ine adapta yesimba rekutonga (15-180kW renji) uye chaiyo-nguva yekutarisa tembiricha kuburikidza neyakasanganiswa pyrometers, ichigonesa kusanganisa kusanganisa neatomatiki mitsara yekugadzira. Yayo compact, yakasimba dhizaini inogashira zvese zvakamira kushandiswa kwemusangano uye nhare mbozha muaerospace, mota, uye inorema michina zvikamu. Kushanda kwesimba-simba kunoderedza kurasikirwa nekupisa uku uchichengetedza
Application scope
Iyi indasitiri induction yekudziisa muchina yakanyatso kugadzirwa kuti inyatso kupisa inokodzera maapplication munzvimbo dzakasiyana siyana dzemaindasitiri, kunyanya mukutakura, sleeve, uye axle kuisirwa uko kunodiwa kusangana-kukodzera. Ichishandisa tekinoroji yepamusoro yemagetsi induction tekinoroji ine inogadziriswa frequency control (1-400kHz), inopa nekukurumidza, yunifomu yekudziya (kusvika 1200 ° C) ichideredza kushushikana kwekushisa, zvichiita kuti ive yakakosha pamavhiri emotokari anoda ± 3 ° C tembiricha yakafanana uye zvinhu zvemuchadenga zvinoda kunyatsoita micron-level. Iyo sisitimu inokunda mune inorema-basa maapplication akadai semhepo turbine main shaft bearings (kusvika 2m dhayamita), kuwana maminetsi makumi matatu egungano rinopesana nemaitiro echinyakare 4-awa, ine masisitimu emagetsi anotora 15-200kW kuti agare akasiyana ezvikamu. Kupisa kwayo kusingabatanidzi kunoratidza kunetsa munzvimbo dzakavharirwa senge mota housings kana gearbox assemblies, uko kupisa kwemurazvo kungave nengozi. Tekinoroji inoshandura mitsara yekugadzira muzvikamu zvekugadzira nekugonesa kusanganisa otomatiki - maoko emarobhoti anogona kuisa pre-achipisa mabearings pamashaft mukati me3-sekondi windows, kuwana 80-120 magungano / awa neinodzokororwa 0.005mm yekuwedzera kurongeka. Kushanda kwesimba kunosvika 85%, kudzikisa kushandiswa kwechikamu chimwe chete ne70% kana zvichienzaniswa nemafuta ekugezesa nzira, nepo kuchengetedza maficha anosanganisira infrared tembiricha mhinduro uye otomatiki kudzima kunodzivirira kuparara kwezvinhu. Customizable coil dhizaini inochinjika kune yakaoma geometries kubva kune akatetepa-amadziro maoko (5mm) kune makuru efoge shafts, ine frequency modulation inovimbisa kudzika kwakaringana kweganda (0.5-5mm) yezvinhu zvakasiyana zvinosanganisira alloys epamusoro-giredhi. Mhinduro iyi inobvisa matambudziko egungano echinyakare senge chikamu chinokanganisa kana kusagadzikana, kumisikidza mabhenji matsva echokwadi, kugadzirwa uye kuchengetedzeka kwenzvimbo yebasa mukuwedzera kwemafuta ekukodzera maitiro.
Kugadzirisa uye Kuita
Indasitiri induction yekudziya muchina inoshandisa yekucheka-kumucheto electromagnetic induction tekinoroji ine inogadziriswa frequency control (1-400kHz) kuti iwane nekukurumidza uye yunifomu yekudziya yekukanganisa-kukodzera maapplication egungano. Nekugadzira ma-high-frequency alternating currents kuburikidza nemakoiri akanyatsogadzirwa, inogadzira eddy currents mukati mezvinhu zvesimbi (mabearings, sleeves, or axles), zvichiita kuti kudziya kwenzvimbo kusvike 50-200°C paminiti uku ichichengeta tembiricha yakafanana mukati me±3°C. Iyo system's frequency modulation kugona inobvumira yakagadziridzwa kudzika kweganda kudzora (0.5-5mm) kune akasiyana zvinhu, kubva kune akatetepa-ane madziro maoko (5mm) kune akakura akafukidzwa shafts (500mm dhayamita). Iyi isingabatanidzi yekudziya nzira inobvisa kupisa kwekushushikana kwekushushikana uye kukanganiswa kwechikamu, yakakosha kune aerospace-giredhi mabearings anoda micron-level chaiyo. Mapyrometer akabatanidzwa anopa tembiricha yenguva chaiyo yekutarisa, kuve nechokwadi chekuwedzera kwakaringana kuenderana neakaverengerwa kupindira anokwana (semuenzaniso, 0.05mm pamusoro pe100mm dhayamita pa65°C).
Yakashongedzerwa neadaptive simba kubuda kubva pa15-200kW uye dhijitari tembiricha mutemo kusvika 1200 ° C, muchina unopa yakasarudzika maitiro ekudzokorora. Yayo PLC-yakavakirwa kudzora sisitimu inowana ± 1 ° C kugadzikana kwekushisa kuburikidza neyakavharwa-loop mhinduro, otomatiki kugadzirisa ma paramita eakasiyana echikamu geometri uye zvinhu (simbi, mhangura, kana alloys). Iyo modular coil dhizaini inogara yakaoma chikamu maumbirwo, nepo akawanda-nhanho hurongwa inogonesa yakagadziridzwa kupisa profiles-yakakosha kune emota mavhiri mavhiri anoda ± 3 ° C kufanana. Nzira dzekuchengetedza dzinosanganisira infrared overheating dziviriro, kumira kwechimbichimbi, uye kudzima otomatiki kana waona abnormal thermal gradients. Mushandisi-ane hushamwari HMI interfaces inobvumira vashandisi kuchengetedza makumi mashanu+ preset yekubika, kufambisa nekukurumidza shanduko pakati pemabhechi ekugadzira. Kushanda kwesimba kunosvika 85%, kuderedza kushandiswa kwechikamu chimwe nechimwe ne70% zvichienzaniswa nemafuta ekugezesa nzira.
Muchina uyu unoshandura mitsara yekugadzira nekubudirira kusingaenzaniswi, kupedzisa kuisirwa mumasekonzi makumi matatu kusvika makumi matanhatu-30x nekukurumidza kupfuura yakajairwa kupisa ovheni. Kune φ100mm mabearings, inowana 80-120 maassemblies/awa ine 0.005mm yekuwedzera kurongeka, kubatanidza zvisina musono nemaoko erobhoti yekumisikidza otomatiki mukati me3-sekondi windows. Mumhepo turbine main shaft application (2m dhayamita), madhigirii egungano anodzikira kubva pamaawa mana kusvika pamaminitsi makumi matatu. Frequency-specific optimization inogonesa 95% shanduko yesimba: yakakwira-frequency (200kHz) yezvikamu zvitete-madziro (
Inowanikwa mune ese ari maviri akamira musangano uye anotakurika modhi, iyo system inochinjika kune akasiyana siyana maindasitiri nharaunda. Stationary units (200kW) inoratidzira yakabatanidzwa maconveyor masisitimu emhando yepamusoro-vhoriyamu yekugadzira mitsara, nepo compact mobile versions (15kW) inogonesa pa-saiti sevhisi yemachina anorema. Iyo modular architecture inobvumira kukurumidza kutsiva coil-kuchinja kubva kudiki mota mabearings (φ20mm) kuenda kuhombe gearbox sleeves (φ500mm) mukati memaminitsi gumi nemashanu. Zvese zvigadziriso zvinosanganisira IP54-yakatemerwa zvivharo zveguruva/mvura kuramba uye EMI kudzivirira kudzivirira kukanganiswa nemagetsi anonzwa. Remote diagnostics kuburikidza neIoT yekubatanidza inogonesa kufungidzira kugadzirisa, kuongorora coil lifespan (kazhinji zviuru zvishanu kutenderera) uye simba module kuita.
Yakagadzirirwa kusimba kwemaindasitiri, muchina uyu unodada neMTBF inodarika zviuru gumi nemaawa ine modular zvikamu zvekushanda nyore. Solid-state IGBT inverters inotsiva yechinyakare vacuum chubhu, ichidzikisa kutadza mitengo ne80%. Automated calibration routines tarisa kurongeka kwecoil uye kutonhora kuyerera (≥10L/min) pamberi pese kutenderera. Maintenance protocols anosanganisira quarterly capacitor bank inspection uye pagore inotonhorera kutsiva, nekugadzirisa kwakawanda kunopedzwa maawa mashoma-4 uchishandisa akajairwa masipire. Iyo yakavharwa-loop yemvura sisitimu inoratidzira maviri akadzoserwa mapombi uye mafirita echikamu (
Zvido zvehunyanzvi
Item | Tsanangudzo |
Max Output Simba | 60KW |
Oscillation Frequency | 2-10 KHz |
Output Current | 114~130A |
Input Voltage | 3-chikamu AC 380V, 50/60Hz |
Zvinodiwa Zvemvura Inotonhorera | 0.2Mpa, 3-5L/min |
Duty Cycle | 85% |
Optional Configurations | Default panel haina basa rekuita, nguva yekushanda muchina inosarudzika |
Application Scenarios:
