Induction Heating Equipment yeThermal Assembly yeImba uye Stator
rondedzero yechigadzirwa
Iyo Induction Heating Equipment ndeye yakakwirira-inoshanda yekupisa yekusangana mhinduro yakagadzirirwa kunyatsodziya kwedzimba, stator, uye zvimwe zvemakanika zvinhu. Ichishandisa tekinoroji yepamusoro yemagetsi induction tekinoroji, inovimbisa yunifomu uye nekukurumidza kupisa, kuderedza kushushikana kwekupisa uye deformation panguva yegungano. Yakanakira kudziya mota stator, mekiniki chikamu chakakodzera, uye gungano redzimba, ichi chishandiso chinopa chinogadziriswa magetsi kubuda uye tembiricha yekudzora kusangana zvakasiyana siyana maindasitiri. Iine compact dhizaini uye mushandisi-inoshamwaridzika interface, inosimudzira kugadzirwa uku ichivimbisa kuchengeteka uye kuvimbika mumabasa ekugadzira. Induction heat yakakurumbira, yakachena, inoshanda uye ehupfumi kudziyisa mhinduro mune diversified simbi zvikamu process indasitiri, ine inovimbisa maonero mukufamba kwenguva.
Application scope
Induction heat machines anoshandiswa zvakanyanya mumaindasitiri ekupisa kusanganisa maitiro nekuda kwekurongeka kwawo, kugona, uye kufanana mukupisa. Chishandiso chakajairwa ndiko kusangana kwekupisa kwemota stator uye mota dzimba, uko kunodzorwa kudziyisa kunovimbisa kukwana kwakakwana uku uchideredza kushushikana kwezvinhu. Mukugadzira michina, shafts uye bushings zvinowanzo unganidzwa uchishandisa induction heat, zvichiita kuti kupinza kwakatsetseka pasina kukuvara kwemagetsi. Bearings uye shafts, zvakakosha zvikamu mumachina anotenderera, anobatsirwa nenzira iyi, sezvo ichidzivirira deformation uye inovimbisa kuvimbika kwenguva refu. Magiya uye shaft maassemblies anowanzo shandisa induction heat yekuwedzera kupisa, zvichibvumira kubatanidzwa kusina musono uku uchichengetedza huchokwadi hwedimensional. Uyezve, induction heat inoshandiswa mumusangano we hydraulic components, couplings, uye zvimwe zvikamu zvakanyatsogadzirwa-engineered, apo kupisa-kudzorwa kupisa kunokosha pakushanda kwakakwana uye kusimba.Michina yekupisa yeInduction inoshandiswa zvakanyanya mumaindasitiri ekusangana kwekushisa nekuda kwekururama kwayo, kushanda kwayo, uye kufanana mukupisa. Iyi tekinoroji yepamberi inoshandisa electromagnetic induction kugadzira kupisa kwenzvimbo mukati mezvinhu zvinoitisa, ichipa zvakakosha zvakakosha pamusoro pechinyakare nzira dzekudziya. Chishandiso chakajairwa kusanganisirwa kwekupisa kwemota stator uye mota dzimba, uko kunodzorwa kudziyisa kunogonesa kupindirana kwakaringana uku uchideredza kushushikana kwemafuta pazvinhu. Maitiro acho anosanganisira kunyatsodziyisa chikamu chekunze (senge imba) kuti iwedzere dhayamita yayo yemukati, ichibvumira kuungana kusingaite ne stator kusati kwatonhodza kunogadzira chigarire, chakasimba-chakasimba chekubatana.
Kugadzirisa uye Kuita
Mukugadzira michina, shafts uye bushings zvinowanzo unganidzwa uchishandisa induction heat, zvichiita kuti kupinza kwakatsetseka pasina kukuvadzwa kwemechani kana kurova kwepamusoro. Iyi isingabatanidzi yekudziya nzira inonyanya kukosha kune dzakaomeswa zvikamu izvo zvechinyakare-kufita zvinogona kukonzera micro-fractures. Bearings uye shafts, zvakakosha zvinoumba muchina unotenderera, zvinobatsira kubva kune iyi nzira sezvo ichidzivirira deformation inokonzerwa nekusaenzana kwekupisa kwemafuta uye inova nechokwadi chekuvimbika kwenguva refu nekuchengetedza yakakwana zvinhu. Semuyenzaniso, kana uchiisa mabearings pashafts, induction heat inopa yunifomu yekuwedzera iyo inochengetedza iyo inotakura yemukati clearance yakatarwa.
Magiya uye shaft maassemblies zvakare anowanzo shandisa induction kudziyisa kwemafuta ekuwedzera maapplication. Maitiro acho anobvumira kubatanidzwa kusina musono kwegiya pashafts uku uchichengeta yakakosha dimensional kurongeka uye concentricity. Izvi zvinonyanya kukosha mukushanda kwepamusoro-kuita senge mota dzekufambisa kana magiya magiya maindasitiri, uko kunyangwe kusarongeka kudiki kunogona kukonzera kupfeka nguva isati yakwana. Pamusoro pezvo, kupisa kwemukati kunoshandiswa mukusangana kwezvinhu zvehydraulic (senge miviri yevharuvhu nemapistoni), mabhatani echokwadi (kusanganisira shrink disc uye flange couplings), uye zvimwe zvikamu zvakagadziridzwa uko kupisa-kunodzora kupisa kwakakosha. Iyo tekinoroji inogonesa kupindira kwakaringana kunokodzera mune izvi zvikumbiro uku ichidzivirira kupisa kwezvisimbiso kana kurapwa kwepamusoro, pakupedzisira kunosimudzira mashandiro uye kusimba kwezvikamu zvakaunganidzwa. Mazuva ano induction masisitimu anowanzo batanidza tembiricha yekutarisa uye yakavharwa-loop kudzora kuti uwane zvinodzokororwa mhedzisiro mukati mekushivirira kwakasimba.
Maindasitiri induction heaters ari modular mukugadzira, akashongedzerwa neakakwira-frequency magetsi ekushandisa (50kHz-500kHz), yakavharwa-loop tembiricha yekudzora masisitimu uye programmable PLC controller. Zvikamu zvaro zvepakati zvinosanganisira coils induction yemhangura (yakanyanya tembiricha inopesana ne1200 ° C) uye IGBT inverter tekinoroji kuti ive nechokwadi chekukurumidza kukwira kwekushisa (chaiyo chiyero che150 ° C / s) uye simba rekushandura kugona ≥90%. Iyo midziyo inotsigira akawanda-nhanho magetsi ekugadzirisa, inopisa kusangana kwesimbi zvikamu zvakaita semaoko uye magiya, uye iyo yakakura workpiece dhayamita inogona kusvika 800 mm.
Midziyo inoona isingabatanidzi kupisa kuburikidza nemagetsi induction, inodzivirira dambudziko reoxidation yekudziya kwechinyakare murazvo, uye kushivirira kutonga kunosvika ± 2 ℃. Yakashongedzerwa neiyo infrared thermometer uye otomatiki muripo algorithm kuti ive nechokwadi chekushisa kufanana (tembiricha musiyano ≤5%). Kushandiswa kwesimba kunoderedzwa ne30% musimba rekuchengetedza simba uye kunosangana neISO 9001 simba zviyero. Dziviriro kirasi IP54, yakakodzera guruva, nharaunda yemafuta, inoenderera kushanda kugadzikana ≥99.5%.
Tsigira yakagadziridzwa coil uye gadziriso, inoenderana nekabhoni simbi, alloy simbi uye zvimwe zvinhu. MES system yakabatana kuburikidza neEthernet interface kuona chaiyo-nguva yekutarisa uye kuteedzera kwekugadzira data. Optional dual-station operation mode, kupfupisa kamwe chete kupisa kutenderera kusvika 15-30 seconds, kunatsiridza kugadzirwa kwemutsara kunobudirira neinopfuura 40%.
Zvido zvehunyanzvi
Item | Tsanangudzo |
Max Output Simba | 35KW |
Oscillation Frequency | 30-80 KHz |
Output Current | 10~70A |
Input Voltage | 3-chikamu AC 380V, 50/60Hz |
Zvinodiwa Zvemvura Inotonhorera | 0.2Mpa, 10L/min |
Duty Cycle | 100% |
Optional Configurations | Default panel haina basa rekuita, nguva yekushanda muchina inosarudzika |
Application Scenarios:
