Heat induction normalizing muchina wemagiya emotokari, alloy turbine blades, crankshafts normalization kupisa kurapwa.
rondedzero yechigadzirwa
Iyo Hongye induction normalizing muchina inopa yemhando yepamusoro kupisa mhinduro dzepamusoro-inoshanda mota uye aerospace zvikamu. Yayo yemagetsi ekudziya tekinoroji inogonesa chaiyo austenitization (850-950 ° C) ine inodzorwa kutonhora kwemhepo, inogonesa zviyo zviyo muzvikamu zvakakosha se20CrMnTi auto magiya, Inconel 718 turbine blades, uye QT800-2 crankshafts. Iyo sisitimu inovimbisa ± 5 ° C tembiricha yakafanana uye inogadziriswa kutonhora mitengo (3-15 ° C / s), ichiburitsa kuomarara kusingachinji (160-220HB) uku ichideredza kupisa kukanganiswa. Iine otomatiki maitiro ekudzora uye 30% simba rekuita pamusoro pemavira echinyakare, inosangana nezvinodiwa zveakakwira-vhoriyamu kugadzira kwepamusoro simbi zvivakwa uye dimensional kugadzikana.
Application scope
Iyo maindasitiri induction normalizing muchina wakanyatso kugadzirwa kune yakakosha kupisa kupisa mashandisirwo munzvimbo dzese dzemotokari uye aerospace. Yayo yekutanga chiyero chekushandisa inovhara kurongeka kwakaringana kwepamusoro-kuita magiya zvinosanganisira 20CrMnTi auto magiya (yekudzikama kwemasisitimu ekutapurirana), Inconel 718 turbine blades (kukwidziridza kuramba kukwira pa650 ° C+ kushanda tembiricha), uye QT800-2 crankshafts (inogadzirisa kuneta kweinjini). Iyo tekinoroji yemagetsi ekudziya tekinoroji inovimbisa yunifomu austenitization (850-950 ° C) ine inodzorwa kutonhora mitengo (3-15 ° C / s), inonyatso kwenenzvera zviyo zvimiro uchichengeta ± 5 ° C tembiricha isingachinji. Inoshanda seyakakosha pretreatment kune anotevera maitiro senge carburizing kana kudzima, kunyanya kugadzirwa kwakawanda kwezvinhu zve drivetrain, jet injini zvikamu, uye inorema-basa powertrain magungano uko microstructural homogeneity uye 160-220HB kuoma kuri kusungirwa kutaurwa.
Kugadzirisa uye Kuita
Iyo Hongye induction normalizing muchina inoratidzira modular dhizaini ine yakakwirira-frequency magetsi ekupa (50-500kHz), chaiyo induction coils (customizable for part geometry), uye otomatiki conveyor system. inosarudza kuitira kuenderera mberi nekugadzirisa. Integrated thermal kuona uye kuratidzauye pyrometers inogonesa chaiyo-nguva yekutarisa tembiricha, nepo PLC-inodzorwa mweya nozzles inogadzirisa kutonhora mitengo (3-15 ° C / s) zvine simba. Iyo sisitimu inotsigira batch kana inline kugadzirwa ine 6-axis robotic loader sarudzo.
.
Kuendesa ± 5 ° C tembiricha yakafanana, muchina unowana kuzere austenitization (850-950 ° C) mukati me60-180 masekondi, kunatsa zviyo zvimiro kune ASTM 5-7 mazinga. Kuomarara kwePost-normalization kunosvika 160-220HB (magiya otomatiki) kusvika pa280-320HB (mablades eturbine), ane
.
Yakagadzirirwa 24/7 kushanda, iyo system inochengetedza 98% uptime ine mvura-yakatonhorera zvikamu zvakarongerwa 50,000+ cycles. Smart diagnostics inofanotaura coil lifespan (8,000-10,000 maawa) uye auto-calibrate simba kubuda. Inoenderana neAMS2750E uye IATF16949 zviyero zveaerospace/automotive application.
Zvido zvehunyanzvi
Parameter | Specification | Cherechedza |
Heating Method | Electromagnetic induction (50-500kHz) | Customizable coil dhizaini |
Tembiricha Range | 850-950°C (austenitization) | ± 5 ° C kufanana |
Cooling Rate Control | 3-15°C/s (inochinjika mhepo mhuno) | Zvekunatsa zviyo |
Material Kugarisana | 20CrMnTi auto magiya, Inconel 718 blades, QT800-2 crankshafts | Aerospace/automotive focus |
Kuoma Kubuda | 160-220HB (giya), 280-320HB (mashizha) | Post-normalization |
Distortion Tolerance | Kuderedza kupisa kunetseka | |
Energy Efficiency | 300-400kWh/ton (30% yekuchengetedza maringe nemavira emazuva ose) | Eco-hushamwari kushanda |
Automation Level | PLC-inodzorwa ne6-axis robotic loader sarudzo | Nokuda kwekugadzirwa kwepamusoro-soro |
Compliance Standards | AMS2750E (aerospace), IATF16949 (motokari) | Zvitupa zveindasitiri |
Application Scenarios:
