Induction neurere yekuomesa muchina wekupisa kupisa musangano, kupisa mushure mekudzima maitiro emasimbi simbi, esimbi mabheti.
rondedzero yechigadzirwa
Heino kupatsanurwa kwemaitiro:
1. Kusimbisa:
Simbi inopisa kune imwe tembiricha (kazhinji inotenderedza 1500 ° F kana 815 ° C) iyo inoshandura kuita austenite, chikamu chepamusoro chesimbi.
2. Kudzima:
Simbi inopisa inokurumidza kutonhodzwa, kazhinji mumafuta, mvura, kana gasi, kushandura iyo austenite kuita martensite, chimiro chakanyanya kuoma asi chine brittle.
3. Kupisa:
Simbi yakadzimwa inobva yadzoserwa kune tembiricha yakaderera kuderedza kushushikana kwemukati uye kuwedzera kuoma kwayo. Iyi nhanho inobvumirawo kugadzirisa inodiwa kuomarara nhanho.
Hongye yakagadzira induction yakasarudzika yekuomesa muchina ibasa kune aya maitiro, kuburikidza nekusarerekera kuomesa maitiro, simbi zvikamu zvinowana simba pamwe nekuderedza brittleness yavo, zviite nani pakucheka maitiro.
Application scope
Iyi induction inererekera kuomesa muchina wakagadzirirwa mashopu ekupisa kupisa kuita chaizvo kuomesa uye kudzikamisa maitiro pamasimbi simbi uye esimbi mabheti. Inoshanda inodzorwa induction yekudziya yekuomesa yunifomu, inoteverwa neyakasanganiswa tempering system kukwirisa zvivakwa zvezvinhu. Midziyo yacho inovimbisa kusimba kudzika uku ichideredza kukanganisa, ichiita kuti ive yakanakira zvinhu zvemotokari, mabhawa ekuvaka, uye zvikamu zvesimbi zvemaindasitiri zvinoda kukwidziridzwa kupfeka uye kutendeseka kwechimiro. Yayo otomatiki mashandiro inokodzera yakakwirira-vhoriyamu yekugadzira mitsetse uko inodzokororwa kupisa kupisa mhando yakakosha. Iyo sisitimu inogadzika akasiyana siyana workpiece zviyero uye inogona kugadzirwa kune chaiyo alloy zvinodiwa.
Kugadzirisa uye Kuita
Iyo induction ine kwayakarerekera kuomesa muchina inoratidzira yakasimba yekumisikidza inosanganisira yakakwirira-frequency magetsi ekupa (50-500 kHz), chaiyo induction coils ine inogadzirika pitch, yakasanganiswa yekudzima pfapfaidzo system, uye PLC-inodzorwa tempering unit. Simbi yaro yakaomeswa furemu inotsigira maworkpiece anosvika 12m kureba uye 150mm dhayamita, ine otomatiki feed rates ye0.1-3m/min.
Performance metrics inosanganisira kupisa nekukurumidza kusvika 850-950 ° C mukati memasekondi, kuwana yunifomu yekesi kudzika kwe1-15mm (± 0.2mm kushivirira) nekuoma kwepasi kusvika ku62 HRC. Chikamu chinotevera chekupisa chinoshanda pa150-650 ° C ne ± 5 ° C kugadzikana, kuderedza brittleness apo kuchengetedza 90-95% yekutanga kuoma. Kushanda kwesimba kunosvika 85% kuburikidza nekugadzirisa simba rekugadzira, kugadzirisa 2-8 matani / awa ne ≤0.1% kukanganisa.
Real-time IR pyrometers uye yakadzamirirwa kuomarara testers inovimbisa kunaka kuenderana, nepo HMI interface inobvumira parameter presets e200+ simbi mamakisi anosanganisira AISI 1045, 4140, uye ductile iron. Iyo sisitimu inowirirana ISO chengetedzo zviyero, ine mvura-yakatonhodzwa zvikamu uye nekumisikidza kumira. Optional robhoti kurodha uye Indasitiri 4.0 dhata matanda inowanikwa kune smart fekitori yekubatanidza.
Zvido zvehunyanzvi
1. Simba & Frequency Range:
Magetsi emagetsi ekuisa: 380V 3-phase (50/60Hz) ine inogadziriswa inobuda simba kubva pa3kW kusvika 120kW.
Frequency sarudzo: Pakati (1-10kHz), Yakakwira (20-100kHz), kana Ultrahigh (100-500kHz) yekudzora kudzika chaiko..
2. Workpiece Kuenderana:
Inogadzira simbi mbariro (Φ0.1mm–150mm dhayamita) uye mabhii esimbi anosvika gumi nemaviri kureba..
Inotsigira zvinhu zvinosanganisira kabhoni simbi, alloy simbi, Stainless simbi, uye ductile iron.
3. Kudzora Tembiricha:
Kudzima: Kukurumidza kupisa kusvika 850–950°C (±5°C) nemvura/spray kutonhora..
Kudzikamisa: Inorongwa siyana ye150–650°C (±3°C) mushure mekudzima.
4. otomatiki uye nemazvo:
PLC-inodzorwa feed rate (0.1-3m/min) uye CNC chinzvimbo (0.1mm kunyatsoita).
Real-time IR pyrometers uye kuomarara kwekuyedza kubatanidzwa.
5. Certification & Chengetedzo:
CE, ISO, RoHS inoenderana ne-multi-protection (pamusoro-ikozvino/voltage, kushomeka kwemvura.
Magadzirirwo ekuchengetedza magetsi (kusvika 70% kudzikisa simba vs nzira dzechinyakare)
6. Optional Features:
Robhoti kurodha / kurodha kana Indasitiri 4.0 data kutema.
Customizable coil dhizaini kune yakaoma geometries
Application Scenarios:
