010203
Chainwheel, giya rekugadzira muchina, indasitiri induction diathermic yekudziya muchina
rondedzero yechigadzirwa
Industrial-Giredhi Durability - Inorema-basa kutonhora sisitimu (mvura / yekumanikidzwa mhepo) ye24/7 kushanda munzvimbo dzinodiwa dzemusangano.
Otomatiki-Yakagadzirira - CNC-inoenderana inodzora interface yeinogoneka yekudziya kutenderera, kuve nechokwadi chinodzokororwa chekugadzira mhando.
Yakanakira:
Gear & Sprocket Manufacturing - Precinduction yekudziya yekukanganisa-isina kuomesa.
Chainwheel Forging -Kudziya kwepamusoro-soro kwemaindasitiri ekutakura masisitimu uye inorema muchina.
Custom Industrial Diathermy - Inochinjika kune yakakura-simbi yekugadzira simbi ine modular coil dhizaini.
Application scope
1. Industrial Gear Manufacturing
Precision Forging: High-frequency induction heat ye spur giya, helical giya, uye bevel giya (kusvika 1200 ° C) ine yunifomu kupisa kupinda.
Kuomesa & Kudzikamisa: Yakagadzirirwa kabhoni simbi, alloy simbi, uye dzakaomeswa giya zvinhu kuwedzera kupfeka kuramba uye kusimba.
2. Chainwheel & Sprocket Kugadzirwa
Heavy-Duty Forging: Kudziya kwakanaka kwemaindustrial conveyor chainwheels, sprockets yemudhudhudhu, uye zvekurima zvekutyaira.
Tsika Coil Kuenderana: Inogadziriswa induction coils kune yakakura-dhayamita sprockets (kusvika 500mm) uye yakakwirira-vhoriyamu kugadzirwa.
3. Zvemotokari & Michina Zvikamu
Zvikamu zvekufambisa: Induction yekudziya yegiya shafts, mhete dzesynchronizer, uye zvinosiyanisa zvikamu mukugadzira mota.
Michina Inorema: Inotsigira migodhi, kuvaka, uye giya remugungwa rekufemba rine simba guru (15-60kW) diathermic processing.
4. Custom Metalworking & Kugadzirisa
Tool & Die Maintenance: Kudziyisa kwakaringana kwekugadzirisa mold, press forging inofa, uye kugadzirwazve kwemaindasitiri.
Inochinjika Zvishandiso: Inopindirana nebatch forging, otomatiki CNC mitsara, uye manyorerwo workshop mashandiro.
Yakanakira maindasitiri: Zvemotokari, aerospace, inorema muchina, uye simbi yekugadzira.
Kugadzirisa uye Kuita
Industrial Induction Diathermic Heating Machine yeChainwheel & Gear Forging
1. Core System Configuration
Power Unit:
Output Power: 15-100 kW (inochinjika)
Frequency Range: 1-150 kHz
Input Voltage: 3-chikamu 380V, 50/60Hz (magetsi egiredhi remagetsi)
Heating Station:
Induction Coils: Customizable coils yemhangura (ID 50-500 mm) yemagiya / sprockets ehukuru hwakasiyana
Kutonhodza System: Yakavharwa-loop kutonhora kwemvura (yekuyerera ≥20 L/min) nekudzivirira kwekupisa
2. Performance Parameters
Heating Capacity:
Max Tembiricha: 1,250 ° C (± 10 ° C kutonga kurongeka kuburikidza nePID)
Kupisa Kumhanya: 5-30 sec ye20-50 mm gobvu simbi (simba rinoshanda ≥92%)
Kufanana: ≤± 15 ° C tembiricha gradient pane workpiece
Material Kuenderana:
Simbi: Carbon simbi (AISI 1045/1060), alloy simbi (4140/4340), Stainless simbi (304/316)
Zvishandiso: Gear isina kupisa kupisa, sprocket kuomesa, chainwheel tempering
3. Kudzora & otomatiki
Operation Interface:
Touchscreen ine preset zvirongwa zveakajairwa efogi profiles
Kubatanidzwa kwePLC kune otomatiki mitsara yekugadzira (RS-485 / Modbus rutsigiro)
Safety Features:
Overcurrent / overvoltage dziviriro, emergency stop bhatani, IP54-yakatemerwa enclosure
Yakajairika Applications:
Zvemotokari giya rekugadzira Mining conveyor sprockets forging
Heavy machine components Tsika yekugadzira simbi kugadzirisa
Zvido zvehunyanzvi
1. Simba System
Simba rekupinda: 380V/415V ±10%, 3-chikamu, 50/60Hz
Rated Simba: 60-100kW
Frequency Range: 30-150kHz (otomatiki kugadzirisa kudzika kwakaringana kwekudziya)
Duty Cycle: 100% inoramba ichishanda
2. Heating Performance
Tembiricha Range: 200-1250 ° C (PID inodzorwa ± 5 ° C)
Speed Kupisa:
5-15 sec yemagiya madiki (ø50-100mm)
20-40 sec yemaketani mahombe (ø300-500mm)
Kunyatsogona: ≥90% chiyero chekushandura simba
3. Mechanical Configuration
Nzvimbo yekushanda Dimensions: 1000×800×1200mm (L×W×H)
Induction Coils:
Multi-turn coils coils (ID 30-600mm)
Kurumidza kushandura dhizaini nematanho ekutonhodza mvura
Cooling System:
Kuyerera kwemvura: ≥40L/min @ 0.2MPa
Tembiricha alarm pa>45°C
4. Kudzora System
Operation Interface:
10" touchscreen ine 8 preset zvirongwa
Real-time tembiricha/simba rekutarisa
Main components:
